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Engine Valve Production Line

We are specialized in Special Purpose Machine for Engine Valve and provide accessories. Almost our machine include automatic loading and unloading and are designed to be fast, flexible and reliable. We have small, highly skilled team that offer a personal service worldwide.
  • Engine valve cut off machine is used for grinding tip end of engine valve with the follow features:
    1.φ 380 CBN Wheel Wheel speed: 80 - 120 m/s
    2.Automatic dressing and compensation
    3.Using Taiwan Mechnical Spindle
    4.With automatic loading & unloading mechanism
    5.The rail can be adjusted to meet the different size engine valve
    6.Mitsubishi, Siemens controller can be choose

    *Remark: Each step corresponds to one processing machine, when your mouse move to one of steps and click,
    you will see the specific processing machine detailed information and contact us for quotation.
     
    Inlet Engine Valve Grinder Machines
     
    • Rough forming
    Rough forming
  • Engine valve groove grinding machine is used for grinding groove and tip chamfer of engine valve with the follow features:
    1.φ 380 CBN Wheel Wheel speed: 80 -120 m/s
    2.Using Taiwan Mechnical Spindle
    3. Store one more procedures
    4.With automatic loading & unloading mechanism
    5.The rail can be adjusted to meet the different size engine valve
    6.Mitsubishi, Siemens controller can be choose
    7. Easy to operate.
  • Engine valve head grinding machine is used for grinding head diameter and rough seat face of engine valve with the follow features:
    1.φ 380 CBN Wheel Wheel speed: 80 -120 m/s
    2.Using Taiwan Mechnical Spindle
    3. Store one more procedures
    4.With automatic loading & unloading mechanism
    5.The rail can be adjusted to meet the different size engine valve
    6.Mitsubishi, Siemens controller can be choose
    7. Easy to operate.
     
  • Engine valve stem end grinding machine is used for grinding stem end of engine valve with the follow features:
    1.φ 300 CBN Wheel Wheel speed: 50 m/s
    2.Automatic dressing and compensation
    3.Using Taiwan Mechnical Spindle
    4.With automatic loading & unloading mechanism
    5.The rail can be adjusted to meet the different size engine valve
    6.Mitsubishi, Siemens controller can be choose
     
  • Engine valve seat grinding machine is used for grinding seat face of engine valve with the follow features:
    1.φ 600 Resin Wheel Wheel speed: 60m/s
    2.Automatic dressing and compensation
    3.Using Taiwan Mechnical Spindle
    4.With automatic loading & unloading mechanism
    5.The rail can be adjusted to meet the different size engine valve
    6.Mitsubishi, Siemens controller can be choose

     

Engine Valve Production Line

01
Valve Cut Off Machine: To Control The Total Length of engine valve
02
Centerless Grinder: To Rough Grind Stem of engine valve
03
Valve Head & Seat Grinding Machine: To Rough Grinding Seat Face of engine valve
04
CNC head turning machine: To turn the head face and head outer diameter of engine valve
05
CNC head turning machine: To turn the Radius of engine valve
06
Valve Tip End Induction Hardening Machine: to harden the tip end of engine valve
07
Centerless Grinder: To finish grind the groove and tip radius with resin wheel
08
Centerless Grinder: To Finish Grind Stem of engine valve
09
Valve Tip End Grinding Machine: To Finish Grind Stem End Face of engine valve
10
Valve Seat Grinding Machine: To Finish Grind Seat Face of engine valve
11
Centerless grinding machine: To finish grind the stem of engine vavle
The Needed Machines List Of Production Line
  Machine name Specification Qty Usage
Single automation machines(Not connection with other machines)
1 Rod punch machine ST23-40T 1 To cut off raw material
2 Rod chamfer Machine CM-180 1 To grind the chamfer of rod
Forging production Line
1 Servo electrical upsetting machine EUM-30 4 Forging bar
2 Press Machine JM31-200 1 Press heated bar
3 Robot GP-12 1  
4 Control master      
5 Loading&unloading&spraydevice      
6 Die      
Heat treatment production line
1 Heat treatment production line RCW-1050-3   Quenching & temper
Single automation machines(not connection with other machines)
1 Valve Cut off machine VEC-380 1 Before friction welding,cut off the valve to control the length
2 Friction Welding Machine FM-80 1 Different material weld
3 Crawler sandblasting machine CSBM-1 1 Sandblasting
4 Blank Auto screening machine AIRJC02 1 The machine is used for inspecting seat run out and stem run out.
Then automatic classification processing according to inspect result
5 Straightening Machine TSM-9-180 1 Straightening stem and head at the same time
6 Valve Tip Drilling Machine ZK-32 1 To drill the hole on tip for powder
7 Plasma Tip Welding Machine PTA-T 1 Tip plasma welding
8 Stem end grinding machine VEG-500 1 To grind the end face after plasma weld
9 Valve Head & Seat Grinding Machine MUG-B 2 To grind the groove before seat plasma weld
10 Plasma seat welding machine PTA-S 1 Weld seat face
Machining production line (check the above connection proposal)
1 Valve cut off machine VEC-380 1 To control the total length
2 Centerless grinding machine CLG-600 1 Rough grinding stem
3 Double station Valve head & seat grinding machine MUG-B2 1 Rough grinding seat face
4 CNC Head turning machine CX32/30Z-CNC 2 Turn head face and head outer diameter
5 CNC Head turning machine CX32/30Z-CNC 2 Turn Radius 
6 Valve Tip end induction hardening machine QM-50 1 Tip and groove quenching
7 Valve groove & tip radius grinding machine CLG-500 1 To grind groove and tip chamfer
8 Centerless grinding machine CLG-600 1 Semi-finish grinding stem
9 Stem end grinding machine VEG-300 1 Finish grinding stem end face
10 Valve seat grinding machine VFG-600 2 Finish grinding seat face
11 Centerless grinding machine CLG-600 1 Finish grinding stem
12 Automation between above machines   2  
 
  Processing range of this line: stem diameter from 5mm to 8mm, head diameter is from 20mm to 40mm and total length is from 80mm to 130mm;
  The capacity of this line: 3500 Pieces to 5000 Pieces(according to the specification of products and operator skills)
  Voltage: 380V±10% 50Hz (China standard). We accept customized according to the customer’s standard.
  Air pressure: 0.4-0.6Mpa;
  The highlight parts:  if you need plasma weld, those machines are necessary, if not, you can ignore.
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  • Tel: +86-512-66294696
  • Phone:  +86-18136977277
  • E-mail: sales@tzjmachine.com
  • Add: No.20, Guangdian Road, Guangfu Town, Wuzhong District, Suzhou, China

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