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Engine Valve Seat Finish Grinding Machine

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  • VFG-400

Product Description

Engine Valve Seat Finish Grinding Machine with CBN ceramic grinding wheel.
  1. The machine base and ductile iron slider are made of HT250 material. They undergo heat treatment to eliminate stress and prevent deformation.
  2. The grinding wheel spindle is a high-speed mechanical spindle, designed with a bear structure. 
  3. The workpiece spindle is equipped with angular contact bearings, capable of rotating at 2000 rpm. It is driven by a servo motor with digital control, allowing for adjustable speeds ranging from 0 to 1000 rpm. The machine is equipped with a single cone chuck.
  4. The grinding amount is controlled through a touch screen and PLC system.
  5. The grinding wheel speed is automatically maintained at a constant speed of 55 to 58 m/s.
  6. The drive system utilizes a ductile iron rail and HIWIN ball screw.
  7. The feed guide, slider, and ball screw are equipped with an automatic lubrication system using an oil pump.
  8. The machine is fully enclosed with sheet metal, except for the loading and unloading parts, to prevent fluid leakage.







Processing Parameter


Before Grinding

Processing range

Head Diameter:20-40mm,Stem Diameter:5-10mm,Length:80-150mm

Material

21-4N、4Cr10Si2Mo、Import SUH:3、SUH:35 etc;Hardness: 25-45HRc

Before Processing

Stem Run out accuracy: 0.005mm、Head run out :0.1mm

Seat Angle:45-60°

Grinding allowance:0.02-0.2mm(Diameter)

After processing




After Processing

Run out accuracy

Max 0.02mm; CPK≥1.33

Repeated Accuracy

± 0.03 mm; CPK≥1.33

Roundness

Within 0.003mm; CPK≥1.33

Roughness

Within Ra0.4  CPK≥1.33,

Cycle time

Grinding allowance 0.2mm as standard,About 10s/piece


Main Feature

1) With automatic loading & unloading mechanism;

2) Except for loading & unloading, the rest action should be carried out with the grinding;

3) The rail can meet different size valve and easy to adjust;

4) With appropriate protection and safety measurement and without prejudice the operator to replace wheel, tool and fixtures;    

5) Discharge part has received water, backwater device to prevent the cutting liquid leakage;

6) When loading & unloading mechanism failure, no material or full on rack, the warning alarm will be ring and automatic cycle will stop;


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  • Tel: +86-512-66294696
  • Phone:  +86-18136977277
  • E-mail: sales@tzjmachine.com
  • Add: No.20, Guangdian Road, Guangfu Town, Wuzhong District, Suzhou, China

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